Several common difficulties in the research of non-standard automation equipment are corrected in detail
Major mistakes that must not occur in the design of non-standard automated machinery:
1. Cannot be disassembled;
2. There are potential safety hazards;
3. Serious interference occurs;
4. There is a big mistake in the selection;
5. The wealth of equipment capabilities is too large;
6. The material selection of important parts is wrong;
7. Designs that violate laws and regulations;
8. The main dimensions, elevations, coordinates, etc. are wrong;
9. Failure to meet functional requirements and production capacity requirements;
10. There are big errors in the formulas and parameters in the calculation book;
11. Does not conform to the content of the contract, or matters decided by the customer and the company's internal meeting;
12. No design basis (excluding empirical design or feasible innovative design, invention design);
Some common mistakes that are easy to make in the mechanical design of non-standard automation equipment:
1. The view is wrong;
2. General collision;
3. Does not meet the drawing regulations;
4. General size error;
5. Insufficient calculations (calculations);
6. Errors in the bill of materials and parts list;
7. There is inconvenience in overhaul and maintenance;
8. Errors in text or sentences;
9. Tolerance, roughness, geometric accuracy, etc. are wrong or insufficient;
10. The technical requirements and operating requirements (notes on the drawings) are not enough;
A few details that are easy to overlook in mechanical design:
1. Accurately compile technical requirements;
2. Reasonable design and processing roughness;
3. The cross-sectional view of the oil seal reflects the direction of the oil seal;
4. Double nuts are loose in connection design of large pieces;
5. Distinguish between on-site welding parts and factory welding;
6. Indicate special welding that is not required for general welding;
7. The safety cover is designed for the rotating part (with an observation door);
8. Bolt connection parts are designed with positioning pins or positioning blocks;
9. Safety design for working state and non-working state;
10. Design positioning and bearing adjustment bolts for bearing seat installation position;
11. Improve the design of linear tolerances, fit tolerances and geometric tolerances;
12. Design adjustment gaskets for connecting surfaces involving height changes or adjustments;
13. Design lifting screw holes or lifting lugs for parts weighing more than 20 kilograms;
14. The range of motion (start and end positions) and motion trajectory expression of the moving parts;
15. Strengthen load-bearing parts (such as stiffeners) and weaken non-load-bearing parts (such as weight-reducing holes);